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Red Cat's USV Mix: Could Blue Ops Accelerate Margin Gains in H2?

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Key Takeaways

  • Red Cat expects gross margin to reach about 30% toward 2026-end as scale and higher-margin USV revenues help.
  • Blue Ops moved Variant 7 into mass production in Q2 2026 and could become profitable by year-end.
  • RCAT sees USV interest across Japan, Korea, Taiwan and the Middle East as it ramps Variant 7 production.

Red Cat Holdings’ (RCAT - Free Report) push into uncrewed surface vessels (USVs) could become an increasingly important contributor to margin expansion as it scales the Blue Ops maritime business.

On the last earnings call, management noted that gross margin is expected to reach about 30% toward the end of 2026, supported by anticipated economies of scale as production ramps and a more favorable product mix, particularly higher-margin USV revenues.

That makes Blue Ops a key business to watch. RCAT launched the Blue Ops division last August to develop battle-tested USV weapons systems.

In the second quarter of 2026, Blue Ops moved its Variant 7 USV into mass production after completing production validation testing. The platform targets U.S. and allied defense missions spanning ISR, force protection, harbor and coastal security and contested logistics.

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RCAT also started generating revenues from Blue Ops. Management expects Blue Ops to become profitable by year-end if it meets the fourth-quarter internal targets, with fewer than 10 boats needed to reach that threshold.

Demand indicators are also building. During the earnings call, management highlighted considerable USV interest across Asia, particularly Japan and Korea, while also pointing to activity in Taiwan and rising interest in the Middle East.

In August, RCAT announced a partnership between Blue Ops and Havoc.  Under this collaboration, Havoc’s collaborative autonomy and command-and-control software will be combined with multiple Blue Ops USVs, including Variant 7. This integration is expected to enable coordinated multi-vessel operations, thereby expanding autonomous functions available to U.S. and allied defense customers.

At the inaugural Blue Ops Day on Sept. 21, the company showcased the Variant 5 and Variant 7 at its 155,000-square-foot Valdosta, GA facility. Since leasing the facility in September 2025, Blue Ops has announced plans to invest $30 million, create more than 200 jobs and expand advanced manufacturing capabilities while ramping Variant 7 toward full-rate production.

These developments strengthen Red Cat's transition from primarily an aerial-drone supplier toward an all-domain autonomy company. Still, execution remains critical, especially amid competition in this space from established players like Huntington Ingalls (HII - Free Report) and Textron (TXT - Free Report) .

Mapping the Competitive Terrain

Competition in the USV space is increasing, with Huntington Ingalls recently securing a U.S. Navy contract for 10 ROMULUS USVs under the Medium Unmanned Surface Vessel program. HII is also expanding production capacity, with the recent 10,000-square-foot expansion of its production campus in Pocasset, MA. The facility develops the REMUS suite of unmanned underwater vehicles and ROMULUS USVs, while adding capacity for the U.S. Navy’s Lionfish small unmanned undersea vehicle. This is based on Huntington Ingalls’ commercial REMUS 300 platform and is currently under production.

On the last earnings call, management described unmanned systems as HII’s fastest-growing business unit, supported by a strong domestic and international pipeline, and expects solid profitability from the business driven by firm fixed-price contracts.

Textron is also expanding its presence in the USV market through the TSUNAMI and Multi Mission Uncrewed Surface Vessel (“MMUSV”) platforms. In January 2026, TXT introduced MMUSV, which is the fifth generation of its common unmanned surface vessel craft. MMUSV, a low-cost, rapid production solution designed for the U.S. Navy and its allies, can deliver twice the fuel and payload capacity (up to 13,000 pounds) of previous craft.

In April 2026, Textron secured a Defense Innovation Unit contract to deliver TSUNAMI USVs for U.S. Navy Fleet Experimentation (“FLEX”) exercise and joint operations with SOUTHCOM and the Fourth Fleet. The TSUNAMI subsequently participated in the Navy’s FLEX demonstration in Key West in May 2026, where it teamed with Textron’s Aerosonde UAS in a coordinated multi-craft scenario.

RCAT Price Performance, Valuation and Estimates

RCAT’s shares have lost 24.9% in the past month compared with the Technology Services industry’s decline of 1.6%.

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Red Cat is trading at a price/book ratio of 1.68X, lower than the industry’s multiple of 4.13X.

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The Zacks Consensus Estimate for RCAT’s earnings for the current year has been revised downward over the past 60 days.

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RCAT currently has a Zacks Rank #4 (Sell).

You can see the complete list of today’s Zacks #1 Rank (Strong Buy) stocks here.

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